Synergistic effect of Al2O3 and MoS2 on the corrosion behaviour of plasma sprayed aluminium matrix composite coating

被引:2
作者
Keshri S. [1 ]
Pandit N. [1 ]
Singh P. [1 ]
Grain A.K. [1 ]
Keshri A.K. [1 ]
机构
[1] Plasma Spray Coating Laboratory, Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Patna, Patna
关键词
Al[!sub]2[!/sub]O[!sub]3[!/sub; Aluminium matrix composite; Corrosion; Hydrophobicity; MoS[!sub]2[!/sub;
D O I
10.1016/j.jallcom.2024.174935
中图分类号
学科分类号
摘要
In this study, the incorporation of alumina (Al2O3) and molybdenum disulfide (MoS2) in Aluminium (Al) was successfully fabricated through shroud plasma spray. This strategic incorporation of MoS2 and Al2O3 effectively fills voids, leading to a remarkable reduction in inherent porosity within the aluminium coating, achieving an impressive ∼76.54 % reduction. These composite coatings exhibited outstanding hydrophobicity (contact angle ∼119°), signifying remarkable water repellency and anti-corrosion properties compared to bare aluminium (contact angle ∼81.7°). During the electrochemical corrosion test, the corrosion rates (CR) of Al coating (CR = 9.14 mpy) was notably around 23 times higher compared to MoS2 and Al2O3 reinforced aluminium composite coating (CR = 0.372 mpy) in a 3.5 wt % NaCl electrolyte. The subsequent post-corrosion analysis further confirmed the composite coating's efficiency in mitigating the impact of corrosive salts, underlining the effectiveness of the hybrid coating in combating corrosion attacks. A corrosion behaviour prediction model was established based on computational and experimental data. © 2024 Elsevier B.V.
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