Fracture prediction of lead sleeve based on mesoscopic damage mechanics

被引:0
作者
Xu W.-J. [1 ]
Xie D. [1 ]
Li F. [1 ]
Gao Y.-P. [1 ]
机构
[1] Chongqing University, College of Materials Science and Engineering, Chongqing
来源
Zhongguo Youse Jinshu Xuebao/Chinese Journal of Nonferrous Metals | 2020年 / 30卷 / 08期
关键词
Formation of lead sleeve; Fracture prediction; GTN micro-damage model; Response surface method; Scanning electron microscope;
D O I
10.11817/j.ysxb.1004.0609.2020-37612
中图分类号
学科分类号
摘要
The fracture prediction in the forming process of bullet lead sleeve was studied. The true stress-strain data of pure lead were obtained by uniaxial tensile test, in which the strain range of 0.006≤ε≤0.2 was selected for fitting and extrapolating to obtain the damage free constitutive relationship. The parameters of the GTN micro-damage model of pure lead were acquired by means of scanning electron microscopy analysis and inverse finite element simulation based on response surface method. The load displacement curve and void volume fraction of lead material obtained by simulation and experiment in uniaxial tension were compared and analyzed, which verified the accuracy of the parameters in the GTN model of pure lead. Based on ABAQUS simulation platform, coupled with the GTN damage model, the fracture behavior of lead sleeve during forming process was simulated and predicted. The experiments of back extrusion and thinning deep drawing for lead sleeve were carried out. The results show that the experimental results match well with the simulation results based on GTN damage model. The accurate prediction of forming defects of lead sleeve is an important basis for forming optimization. © 2020, Science Press. All right reserved.
引用
收藏
页码:1866 / 1875
页数:9
相关论文
共 16 条
[1]  
TVERGAARD V, NEEDLEMAN A., An analysis of the cup-cone fracture in a round tensile test bar, Acta Metall, 32, 1, pp. 157-169, (1984)
[2]  
NEEDLEMAN A, TVERGAARD V., An analysis of ductile rupture in notched bars, Journal of the Mechanics and Physics of Solids, 32, 6, pp. 461-490, (1984)
[3]  
GURSON A L., Continuum theory of ductile rupture by void nucleation and growth: Part Ⅰ Yield criteria and flow rules for porous ductile media, Engng Mater Technol, 99, 1, pp. 2-15, (1977)
[4]  
ABBASSI F, BELHADJ T, MISTOU S, ZGHAL A., Parameter identification of a mechanical ductile damage using Artificial Neural Networks in sheet metal forming, Materials & Design, 45, pp. 605-615, (2013)
[5]  
SRIRNAKORN T, WONGWISES S, UTHAISANGSUK V., A study of local deformation and damage of dual phase steel, Materials and Design, 64, pp. 729-742, (2014)
[6]  
HUANG Jian-ke, DONG Xiang-huai, Research on meso damage mechanics model and ductile fracture criterion of metal forming process, (2009)
[7]  
CHEN Zhi-ying, Meso damage mechanics analysis of fracture and spring back in stamping forming, (2009)
[8]  
BROGGIATO G B, CAMPANA F, CORTESE L., Identification of material damage model parameters: An inverse approach using digital image processing, Meccanica, 42, 1, pp. 9-17, (2007)
[9]  
ABBASI M, BAGHERI B., Application of response surface methodology to drive GTN model parameters and determine the FLD of tailor welded blank, Computational Materials Science, 53, 1, pp. 368-376, (2012)
[10]  
HE Min, LI Fu-guo, WANG Zhi-gang, Forming limit stress diagram prediction of aluminum alloy 5052 based on GTN model parameters determined by in situ tensile test, Chinese Journal of Aeronautics, 24, 3, pp. 378-386, (2011)