Machinability studies on hybrid nano-SiC and nano-ZrO2 reinforced aluminium hybrid composite by wire-cut electrical discharge machining

被引:4
作者
Thiagarajan C. [1 ]
Maridurai T. [2 ]
Shaafi T. [3 ]
Muniappan A. [1 ]
机构
[1] Institute of Automobile Engineering, Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences, Tamil Nadu, Chennai
[2] Institute of Mechanical Engineering, Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences, Tamil Nadu, Chennai
[3] Institute of Agricultural Engineering, Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences, Tamil Nadu, Chennai
来源
Materials Today: Proceedings | 2023年 / 80卷
关键词
ANOVA; Desirability analysis; Kerf width; Response Surface methodology; Surface roughness; Wire-cut EDM;
D O I
10.1016/j.matpr.2021.07.029
中图分类号
学科分类号
摘要
This paper deals about the optimization and modelling of Wire cut Electric Discharge Machining factors such as pulse OFF-Time (Toff), gap voltage (Vg) and pulse ON-Time (Ton) during machining nano- silicon carbide (nSiC) and nano-zirconium oxide/zirconia (nZrO2) reinforced in Al6061 aluminium alloy matrix. Nanomaterial is synthesis in the planetary high energy ball milling and the hybrid aluminium metal matrix composite (HAMMC) was fabricated by using the stir casting technique. For performing machinability studies on the cast composite. To design the experiments, Response Surface Methodology (RSM) based central composite design (CCD) with face-centred approach is implemented. To optimize input conditions, kerf width and surface roughness were analysed. To determine the suitability of the developed model, Analysis of Variance (ANOVA) is applied and to model the process factors regression analysis is carried out. It is observed from the results that, kerf width decreases when Toff increases and increases with increase in Ton and Vg. A decreasing trend of surface roughness is observed with increasing trend of Vg and surface roughness increase with increase in Ton increases. © 2021
引用
收藏
页码:2731 / 2739
页数:8
相关论文
共 36 条
  • [1] Low I.M., Dong Y., Composite Materials: Manufacturing, Properties and Applications, (2021)
  • [2] Chawla N., Chawla K.K., Metal Matrix Composites, (2006)
  • [3] Velavan K., Mohan B., Anbuchezhiyan G., Senthilkumar N., Implications of SiC/Al<sub>2</sub>O<sub>3</sub> reinforced Al-Mg-Zn alloy hybrid nano composites using vacuum sintering method, Silicon, (2021)
  • [4] Selvakumar V., Muruganandam S., Tamizharasan T., Senthilkumar N., Machinability evaluation of Al–4%Cu–7.5%SiC metal matrix composite by Taguchi-Grey relational analysis and NSGA-II, Sadhana, 41, 10, pp. 1219-1234, (2016)
  • [5] Ramanujam R., Shinde P.A., Kadam R., Dey A., Shinde H., Estimation of optimum machining parameters and surface characterization for WEDM of AA7075/10/Al₂O3 (p) MMC through multi-objective optimization, Mater. Today: Proc., 5, 5, pp. 12330-12338, (2018)
  • [6] Kumar S.D., Ravichandran M., Characterization and wire electric erosion behaviour of AA7178-10 wt.% ZrB2 composite, Silicon, 10, pp. 2653-2662, (2018)
  • [7] Kumar A., Grover N., Manna A., Chohan J.S., Kumar R., Singh S., Prakash C., Pruncu C.I., Investigating the influence of WEDM process parameters in machining of hybrid aluminum composites, Adv. Compos. Lett., 29, pp. 1-14, (2020)
  • [8] Vijayabhaskar S., Rajmohan T., Experimental investigation and optimization of machining parameters in WEDM of nano-SiC particles reinforced magnesium matrix composites, Silicon, 11, pp. 1701-1716, (2019)
  • [9] Suresh Kumar S., Erdemir F., Varol T., Thirumalai Kumaran S., Uthayakumar M., Canakci A., Investigation of WEDM process parameters of Al–SiC–B4C composites using response surface methodology, Int. J. Lightweight Mater. Manuf., 3, 2, pp. 127-135, (2020)
  • [10] Saravanan M., Thiagarajan C., Somasundaram S., Parametric optimization of wire cut-electrical discharge machining through cuckoo search algorithm, Mater. Today: Proc., 22, pp. 681-687, (2020)