Development of a welding condition optimization program for narrow Gap SAW

被引:0
作者
Abe Y. [1 ]
Fujimoto T. [1 ]
Nakatani M. [1 ]
Shigeta M. [1 ]
Tanaka M. [1 ]
机构
[1] Joining and Welding Research Institute, Osaka University, Hitachi Zosen Corporation
来源
Yosetsu Gakkai Ronbunshu/Quarterly Journal of the Japan Welding Society | 2021年 / 38卷 / 02期
关键词
Multiple regression analysis; Narrow gap; Nelder-mead method; Submerged arc welding;
D O I
10.2207/QJJWS.38.98S
中图分类号
学科分类号
摘要
Submerged arc welding (SAW) is widely used for butt welding of thick plates in large steel structures because of its high deposition rate and high weld quality. 1-pass per layer narrow gap welding with a narrow root width is an effective process that reduces welding time and deformation. However, compared with conventional grooves, it is at risk to occur lack of fusion due to narrow gap. And, the degradation of mechanical properties is a concern because the reheated region becomes thinner. In this study, a welding condition optimization program to control the weld shape for narrow gap SAW was developed. First, welds were conducted on plate under different welding conditions, and a weld shape model was established. Next, an optimization algorithm for deciding welding conditions that can achieve the target weld shape using the weld shape model was established. Then, welding conditions for achieving different layer thicknesses were calculated using the optimization method. The performance of the program was verified by multi-layer welding under the decided conditions. © 2020 Japan Welding Society. All rights reserved.
引用
收藏
页码:98S / 102S
页数:4
相关论文
共 9 条
  • [1] NARROWGAPWELDING (NGW) The State-of-the-art in Japan: Technical Commission on Welding Processes the Japan Welding Society, (1984)
  • [2] Miyata T., Digital Controlled Submerged Arc Welding Power Source Equipped with Waveform Control Faculty, Journal of the JapanWelding Society, 78, 8, pp. 693-708, (2009)
  • [3] Toyoda H., Introduction to Regression Analysis, (2014)
  • [4] Aiyoshi E., Basics of optimization method Understanding and implementation by dynamic model, (2014)
  • [5] Nelder J.A., Mead R., A simplex method for function minimization, The Computer Journal, 4, pp. 308-313, (1965)
  • [6] Tonosaki S., Optimization of multimodal functions by multi-start simplex method, RIMS kokyuroku, 1629, pp. 142-151, (2009)
  • [7] Kitano H., Genetic Algorithm, Journal of Japanese Society for Artificial Intelligence, 7, 1, pp. 26-37, (1991)
  • [8] Lancaster J. F., The physics of welding, (1990)
  • [9] Terasaki T., Proposal of Equations to Estimt Estimate the Cooling Time, t8/5, from 800°C to 500°C, Quarterly Journal of the Japan Welding Society, 6, 2, (1988)