Exploring the combined influence of primary and secondary vortex flows on heat transfer enhancement and friction factor in a dimpled configuration twisted tape with double pipe heat exchanger using SiO2 nano fluid

The double-pipe heat exchanger has a wider application in food industries, chemical industries, and a wide variety of fields where heat transmission is necessary. This investigation focuses on optimizing heat transfer rates through active, passive, and combined approaches. Within the realm of passive methods, this study specifically examines the use of twisted tape additions in pipe flow. In this study, different factors like swirl flow, primary and secondary vortex flows caused by tape twist, and the presence of a V-cut on the tape are studied. These factors include heat transfer rate, friction factor, and the standard for judging the performance of a V-cut on the tape insert. Experiments have been conducted on a double-pipe heat exchanger with nanofluid silicon dioxide as the working medium. This study encompasses a Reynolds number range of 6000–14,000. Notably, investigations reveal that the introduction of a v-cut on the tape engenders a secondary vortex flow. The enhancement in the Nusselt number at the higher Reynolds number for the primary vortex was observed ineffective as the depth of cut increases. The friction factor is increased by 6.37 times for the e/c ratio, which equals 0.17 (tooth to the depth of the v cut) in comparison to smooth pipe, while the increase in heat transfer rate for the same is 87.73% for Re = 6000. © 2024 The Author(s)