Efficient synthesis of fully crystalline ZSM-5 zeolite catalyst by microwave method and its catalytic performance

被引:0
|
作者
Wang D. [1 ]
Sun H. [1 ]
Xue M. [1 ]
Wang Y. [1 ]
Liu W. [1 ]
Yang W. [1 ]
机构
[1] State Key Laboratory of Green Chemical Engineering and Industrial Catalysis, Sinopec Shanghai Research Institute of Petrochemical Technology Co., Ltd., Shanghai
关键词
benzene; catalyst; ethylbenzene; fully crystalline; microwave radiation method; molecular sieves;
D O I
10.16085/j.issn.1000-6613.2023-0618
中图分类号
学科分类号
摘要
Fully crystalline ZSM-5 zeolite catalyst with 100% active components was efficiently synthesized by the microwave radiation method, and the samples were characterized by X-ray diffraction (XRD), scanning/transmission electron microscopy (SEM and TEM), solid-state nuclear magnetic resonance (NMR), specific surface area and pore size analysis, and mechanical strength measurement. The results showed that the relative crystallinity of the obtained catalyst reached 100% after 8h crystallization under the optimized synthesis condition and heated by microwave irradiation. And the crystal morphology of the obtained ZSM-5 zeolite catalyst was regular and 97% of the aluminum atoms were in tetrahedral coordination. The mechanical strength of the catalyst was as high as 110N/cm, which fully meets the industrial application requirements. Under the process conditions close to the industrial ones, the fully crystalline ZSM-5 catalyst exhibited excellent catalytic performance and long-term stability in the gas-phase alkylation reaction of benzene and ethylene to ethylbenzene. The ethylene conversion rate was about 100% and the ethide selectivity was higher than 99.6%, while the key impurity xylene content was about 450μL/L. © 2023 Chemical Industry Press. All rights reserved.
引用
收藏
页码:3582 / 3588
页数:6
相关论文
共 14 条
  • [1] CHU Pochen, DWYER Francis G, VARTULI James C., Crystallization method employing microwave radiation
  • [2] SONG Tianyou, XU Jianing, XU Wenguo, Et al., Synthesis of zeolite NaX by microwave radiation, Chemical Journal of Chinese Universities, 13, 10, pp. 1209-1210, (1992)
  • [3] CUI Yan, WANG Xiaohua, HAN Minghan, Et al., Microwave-assisted synthesis of small-crystal zeolite beta, Journal of the Chinese Ceramic Society, 47, 1, pp. 48-54, (2019)
  • [4] LING Yun, ZHENG Yuting, LIU Yueming, Et al., A study on microwave-assisted synthesis of MCM-22 zeolite, Acta Chimica Sinica, 68, 20, pp. 2035-2040, (2010)
  • [5] RAMIREZ BOCANEGRA Nathalia, SUAREZ VAZQUEZ Santiago Ivan, SANDOVAL RANGEL Ladislao, Et al., Catalytic conversion of GVL to biofuels using Cu and Pt catalysts over microwave-synthesized FAU zeolite, Catalysis Today, 392, 393, pp. 105-115, (2022)
  • [6] CUI Miao, LI Fengyan, SUN Guida, Et al., Microwave synthesis and catalytic performance of ZSM-5/MCM-41 composite molecular sieves, Industrial Catalysis, 17, 3, pp. 24-27, (2009)
  • [7] LI Tengfei, MIAO Yun, YANG Liu, Et al., Microwave enhanced ion exchange technology of Y molecular sieve, CIESC Journal, 72, pp. 406-412, (2021)
  • [8] LI Xianming, WANG Zhengbao, Preparation of b-oriented MFI zeolite films by microwave heating, Acta Petrolei Sinica (Petroleum Processing Section), 25, pp. 65-69, (2009)
  • [9] HU Ziyi, LI Hongbo, TAN Yuxin, Et al., Microwave synthesis type NaA zeolite membrane for ethanol dehydration on vaper permeation study of experimental facility and 30000 tons per year industrial demonstration unit, Chemical Industry and Engineering Progress, 35, pp. 438-442, (2016)
  • [10] CHU Weifeng, LIU Shenglin, XIN Wenjie, Et al., Effect of binder type on MWW-based catalysts for the liquid-phase alkylation reaction of benzene with ethylene, Industrial & Engineering Chemistry Research, 61, 7, pp. 2693-2700, (2022)