Rock breaking mechanism of composite impact of full-size PDC bit based on finite element analysis

被引:0
|
作者
Peng X. [1 ,2 ]
Hao S. [1 ,2 ]
机构
[1] China Coal Research Institute, Beijing
[2] Xi’an Research Institute, China Coal Technology and Engineering Group Corp., Xi’an
关键词
Composite impact; Full-size PDC bit; Numerical simulation; Rock breaking mechanism;
D O I
10.3969/j.issn.1001-1986.2021.02.030
中图分类号
学科分类号
摘要
In order to solve the problems of low rock breaking efficiency in hard formation and the decrease of bit life caused by stick-slip vibration of drilling tools, the full-size bit composite impact rock breaking mechanism was studied by finite element method(ANSYS). The effects of impact frequency, WOB(weight on bit) and rotational speed on the efficiency of rock breaking were analyzed. It was found that both tensile and compressive stresses existed in rock during bit rock breaking, and rock failure was manifested in comprehensive failure of “tensile & compressive shear”. It is concluded that under the condition of torsional impact frequency of 25 Hz, the optimal axial impact frequency is 13 Hz, and the drilling rate is the fastest under the combination of these two impact frequencies. The influence of WOB on rate of penetration(ROP) increases linearly, and the relationship between ROP and WOB under impact load or not is regressed. The influences of rotational speed on the ROP is relatively small and tends to increase slightly. It is considered that the hard rock layer causes PDC bits to be cut into abrasive state and causes little change in the mechanical drilling speed. Composite impact could significantly improve the ROP of drill bit in formation drilling. The research on composite impact rock breaking mechanism of full-size PDC bit is of great significance to the improvement of drilling efficiency and the development of composite impact technology. © 2021 Meitiandizhi Yu Kantan/Coal Geology and Exploration. All rights reserved
引用
收藏
页码:240 / 246+252
相关论文
共 18 条
  • [1] LI Zifeng, YANG Haibin, XU Chuntian, Et al., Bit feed principles and technologies in slide-drilling directional wells[J], Natural Gas Industry, 33, 12, pp. 94-98, (2013)
  • [2] WANG Peng, NI Hongjian, WANG Ruihe, Et al., Influence laws of modulated vibration on friction reduction in inclined-wells[J], Journal of China University of Petroleum(Natural Science Edition), 38, 4, pp. 93-97, (2014)
  • [3] FRANKLING B, STEVEN B., Delivering performance in shale gas plays: Innovative technology solutions, SPE/IADC140320, (2011)
  • [4] GEE R, HANLEY C, HUSSAIN R, Et al., Axial oscillation tools vs. Lateral vibration tools for friction reduction: What’s the best way to shake the pipe, Journal of Tsinghua University, 51, 11, pp. 1557-1561, (2015)
  • [5] ZHU Xiaohua, TANG Liping, MENG Pingping, Et al., Stick-slip vibration mechanism analysis of PDC bit[J], Oil Field Equipment, 41, 4, pp. 13-16, (2012)
  • [6] LI Yumei, ZHANG Tao, SU Zhong, Et al., Simulation study on compound percussion frequency matching characteristics[J], China Petroleum Machinery, 47, 9, pp. 30-36, (2019)
  • [7] YAN Yan, GUAN Zhichuan, XUAN Lingchao, Et al., Experimental study on rock breaking efficiency with a PDC bit under conditions of composite percussion[J], Petroleum Drilling Techniques, 45, 6, pp. 24-30, (2017)
  • [8] WANG Wei, LIU Gonghui, LI Jun, Et al., Structural design and motion behavior analysis of composite percussion drilling tool[J], China Petroleum Machinery, 47, 7, pp. 24-29, (2019)
  • [9] DONG Xuecheng, XIONG Jiyou, WANG Guohua, Et al., Numerical simulation analysis of rock breaking mechanism for oscillation impacter, Journal of Southwest Petroleum University(Science & Technology Edition), 36, 6, pp. 160-167, (2014)
  • [10] LIU Xiaofei, Study and application of PDC bit composite impact rock breaking mechanism[J], West-China Exploration Engineering, 30, 9, pp. 46-49, (2018)