Optimization of methane partial oxidation for hydrogen production with local free space addition: An efficient combination of porous media reactor and thermoelectric conversion system

Thermoelectric technology plays a pivotal role in the efficient conversion and utilization of exhaust heat. Abundant waste heat resources are present in the tail gas of hydrogen production, significantly influenced by combustion characteristics. To investigate the impact of combustion performance on hydrogen yield and power output, an efficient porous media reactor was designed and integrated with a thermoelectric conversion system. The combustion characteristics of a thermoelectric system incorporating unsteady porous media were examined. Furthermore, the effects of the porous media's structural parameters on temperature distribution, gas concentration, and power generation were analyzed under various operating conditions. The results revealed that radial free space structures exhibited higher hydrogen and methane conversion efficiencies compared to axial free space structures at verge and toroidal positions. However, the height of the radial free space exerted a more substantial influence on temperature distribution and gas production than the size of the free space itself. At a height of 39 mm, hydrogen concentration and yield reached their peak values of 14.5% and 53%, respectively. Combustion was found to significantly impact power generation, with a downward shift of the flame resulting in decreased power output. The inlet velocity was observed to affect the thermoelectric generator power, with a maximum steady-state power of 3.95 W achieved at a velocity of 16 cm/s. These findings provide practical guidance for the efficient utilization of industrial waste heat.