CFD and RSM Assist in Reducing the LPG Consumption of Burners for Agarwood Oil Production in Thailand

This research aimed to optimize LPG consumption in Thai commercial burners used in agarwood oil production, specifically focusing on the KB-10, S-10, and EB-10 burners. Enhancing burner efficiency is crucial due to rising energy costs and environmental concerns. A dual approach using Response Surface Methodology (RSM) and Computational Fluid Dynamics (CFD) was employed in order to achieve the best burner. Central Composite Design (CCD) within the RSM framework determined the optimal swirl and inclination angles combinations. Modified burners with variant combination angles, as suggested by RSM, were numerically investigated. CFD simulations with Ansys Fluent, utilizing the k-epsilon turbulence and discrete ordinates (DO) radiation models, provided detailed insights into the combustion and heat transfer processes of those modified burners. The modified burners, SB10-1, SS10-3, and SEB10-7, demonstrated significant improvements. Laboratory and field tests indicated energy savings of 16.15%, 23.74%, and 20.75%, respectively. Statistical analysis confirmed these savings with p-values < .05. The 95% confidence intervals for LPG savings were 31.31 +/- 0.8%, 33.42 +/- 0.7%, and 31.84 +/- 0.6%, corresponding to payback periods of approximately 2.99, 4.21, and 8.95 months. Additionally, CO and NOx emissions were kept below 350 ppm and 100 ppm, respectively. The novelty of this study lies in the combined use of RSM and CFD to optimize burner performance, leading to significant energy savings and emission reductions. These findings highlight the potential of these methods for burner optimization, offering both economic and environmental benefits. This research underscores the importance of integrating advanced modeling techniques to achieve sustainable and cost-effective industrial processes.