Joule heating for structure reconstruction of hard carbon with superior sodium ion storage performance

Hard carbon anode for sodium ion batteries still remains many challenges including insufficient cycling life and initial Coulombic efficiency (ICE), weak rate capability and poor compatibility in common ester electrolytes. Here, we propose a Joule heating post-treatment including multifield sintering method to reconstruct the structure of hard carbon from thick graphene layers to more disordered vortex layer structure composed of thin and curved graphite-like domains. The molecular dynamics simulation and differential charge density distribution demonstrate the crucial effect of electric field in strengthening the interaction between the polar molecule groups and the graphene layer, leading to the distortion and expanding of graphene layer. This is a universal and highly efficient strategy to modify various hard carbons within minutes. The optimized hard carbon anode exhibits exceptional rate capability and cycling stability with a high retention rate of 88.4% after 15,000 cycles at 10C in ether electrolyte. It also displays remarkably improved reversible capacity, initial Coulombic efficiency ICE of 89.5% and cycling stability in ester electrolyte. It is revealed by in-situ electrochemical impedance spectroscopy and atomic force microscopy that the spontaneous formation of a thin, stable and inorganic substance-rich solid electrolyte interface layer with significantly improved mechanical property is largely responsible for the outstanding sodium-ion transport kinetics and long lifespan.