Creep behavior and fracture mechanism of an additively manufactured 316L stainless steel with extraordinary creep resistance

The creep behaviors of laser powder bed fusion (LPBF) additively manufactured (AM) 316L stainless steel (SS) and its recrystallized (Re) counterpart were investigated via uniaxial constant -load creep tests at 600 degrees C with nominal stress levels ranging from 235 to 360 MPa. Anisotropic creep behavior was observed in AM 316L SS, with superior creep resistance but inferior creep ductility in the horizontal sample (loaded perpendicular to the build direction (BD)) compared to the vertical sample (loaded parallel to the BD). This superior creep resistance was likely resulted from shorter dislocation slip distance and the inferior creep ductility was due to faster propagation of cracks along the columnar grain boundaries. Compared with both the Re counterpart and conventional 316L SS, AM 316L SS in this study exhibited an extraordinary creep resistance at various stress levels, with the minimum creep rate being two to three orders of magnitude lower and much longer creep life. This exceptional creep resistance of AM 316L SS was attributed to the presence of dislocation cells that impeded the deformation -induced dislocations. This led to a remarkably low rate of creep deformation and delayed the creep crack initiation, ultimately resulting in a long creep life. The gradual development of the precipitate films enriched with Mo, Si and Cr along high -angle grain boundaries, following prolonged exposure to high temperatures, was found to restrict the creep ductility in AM 316L under low stress conditions. Nevertheless, the study demonstrates that the stable dislocation cells are beneficial in enhancing the high -temperature creep resistance of AM 316L SS.