Mechanical Characterization of Sisal Fiber Reinforced PP Composite Panels

This study investigates the mechanical properties of single and double-layer woven sisal mat-reinforced PP composite panels. Sisal fibers were extracted using the manual decortication method, resulting in fibers with a density of 1.43 g/cm3 and a diameter ranging from 0.4 mm to 0.6 mm. To improve the bonding between the sisal fibers and the matrix, the fibers were hand-spun into yarn and woven into mats. The study focuses on the unique material combination and the use of sisal as a natural fiber reinforcement. The 18 mm thick panels were tested for water absorption following ASTM D570, compression strength, and tensile strength following ASTM D3039 using the UTES-100 High Precision universal strength tester machine. Composite panels with single layers of 10% and 15% woven fabric mat, loaded with 8 kg and 10 kg, exhibited compressive strengths of 11.6KN and 12.5KN, respectively. Panels reinforced with two layers of 20% and 30% sisal woven fabric mat, loaded with 8 kg and 10 kg, had compression strengths of 12.2KN and 12.5KN, respectively. Moreover, composite samples with 15% single layer and 30% double-layer sisal woven fabric mat demonstrated a equal compression strength of 12.5KN, falling within the range recommended by ISO13006:2012. The tensile strength of 16.99MPa, although slightly below the recommended ISO13006 value of 20MPa for commercial-grade panels, indicates promising results. The study's findings suggest that higher fiber content and additional reinforcement layers lead to increased compression and tensile strength. Furthermore, the moisture absorption rate of the developed composite panels was significantly lower than the 0.5% water absorption rate authorized by the American National Standard Institute.