Mildly expanded graphite with exceptional performance from waste lithium ion batteries by space-confined intercalation of deep eutectic solvent

Reclaiming the spent graphite (SG) in the anodes of end-of-life lithium-ion batteries (LIBs) is of tremendous significance for addressing resource shortage and eco-friendliness. The impurities embedded into the graphite interlayer after multiple charge-discharge cycles hinder the free migration of lithium ions, resulting in inferior lithium storage capacity. Herein, a space-confined intercalation of deep eutectic solvent (DES) strategy is proposed, to dissolve the impurities by utilizing its great ability to form hydrogen bonds (O-H...Cl-,- , O-H...O and O-H...F) with PVDF binder, SEI film and the residual electrolytes within the SG, simultaneously enlarging the interlayer distance to upgrade the anode graphite. After the further pyrolysis, the as-obtained mildly expanded graphite (MEG-800) exhibited well-defined graphite microcrystalline layer structure and high graphitization degree. The moderately enlarged graphite layers provided more space for the insertion and extraction of lithium ions, endowing MEG-800 with exceptional performance in LIBs, such as extremely high charge capacity of 477.4 mAh/g at a current density of 0.1 A/g and superior reversibility and desirable cycle stability. After 100 cycles at 0.1 A/g, its capacity still retained 470.9 mAh/g with a Coulombic efficiency as high as 99.76 %. The structure- dependent lithium-ion diffusion features of MEG-800 were also examined by electrochemical kinetics analysis. This study opened up a prospective avenue for the green and efficient recycling of spent anode graphite in retired LIBs, offering a solution to the problem of shortage of battery materials and promoting sustainable development.