Double envelope vacuum insulation panel to contribute to the long-term thermal insulation performance

Vacuum insulation panels (VIPs) have a potential to be used for retrofitting thermal insulation to existing buildings from the viewpoint of low thermal conductivity, small thickness, and light weight. However, in order to realize vacuum insulation panels applicable to building thermal insulation, it is necessary to overcome the challenge of maintaining the low pressure at which high thermal insulation performance can be achieved for several decades. The authors propose double envelope VIPs to maintain this long-term high thermal insulation performance. The double envelope VIP is fabricated by creating a single envelope VIP, wrapping the VIP with core materials, and then inserting it into the envelope for vacuum sealing. By applying the double envelope VIPs, the pressure difference and the permeation of gas in the inner VIP can be drastically reduced, resulting in a longer VIP lifetime. In this paper, the gas permeabilities of the gas barrier envelopes are experimentally estimated. Then, the pressure ageing in the double envelope VIP is calculated. The inner pressure of double envelope VIP after 50 years is 5.4 Pa for the envelope of aluminium composite film, indicating that low pressure can be maintained long-term. Next, the authors carry out accelerated test, in which the double envelope VIPs are placed in a chamber at 80oC and removed every two weeks to measure the effective thermal conductivity. Even after 141 weeks, one sample with a getter agent on the inside and a desiccant agent on the outside indicates only 10.5 % decrease in the thermal resistance. From this result, the long-term high thermal insulation performance can be obtained by fabricating double envelope VIPs.