Oxidation behavior of SiC-AlN ceramics exposed to dry oxygen and water oxygen environments at 1100-1300°C

The corrosion of SiCf/SiC composites in gas environment threatens their long-term service in aeroengines as hot-end structure components. Addition of corrosion-resistant phases into SiC matrix is a potential strategy to improve the service performance of SiCf/SiC materials. Here, AlN added SiC ceramics were prepared by reactive melt infiltration, and the effect of AlN phase on the oxidation resistance of the ceramics was emphasized. The oxidation tests were performed in dry oxygen and water oxygen atmospheres at 1100 degrees C-1300 degrees C, respectively. The oxidation mechanism was discussed based on the microstructure evolution of the oxide layer. The results show that the oxide layer is composed of aluminum silicate glass and Al2O3 flakes dispersedly distributed in the glass phase. As the temperature rises, the oxide layer gradually grows and thickens. Finally, a smooth and dense protective layer could be formed on the surface of ceramics to resist oxidation. This study can provide a profound insight to construct SiCf/SiC composites with excellent oxidation resistance.