Optimizing dual-layer composite membranes with functionalized CNT loadings using response surface methodology

In this study, we optimized double-layer composite membranes comprising polyethersulfone (PES) and polyamide (PA) using response surface methodology (RSM). We assessed the impact of PES, piperazine (PIP), and trimesoyl chloride (TMC) concentrations, and interfacial polymerization (IP) reaction time on nanofiltration (NF) membrane performance, aiming to enhance pure water flux (PWF) and salt rejection. Optimal parameters for maximum PWF and salt rejection were determined: PES concentration at 14.0 wt%, PIP concentration at 1.5 w/v%, TMC concentration at 0.2 w/v%, and reaction time at 45 s. In addition, we improved membrane performance by incorporating functionalized multi-walled carbon nanotubes (f-MWCNTs) into the PES ultrafiltration substrate, enhancing hydrophilicity and porosity. The resulting PA NF membrane developed on a substrate containing 0.15 wt% f-MWCNT (TFNC) exhibited a PWF of 11.84 LMH/bar, surpassing the PWF of the same NF membrane on an unloaded substrate (TFC) by approximately 20%, while maintaining nearly identical salt rejection levels. Salt rejection followed the order: Na2SO4 > MgSO4 > NaCl, suggesting Donnan-exclusion mechanisms primarily governed the separation process due to repulsion forces between the negatively charged membrane surface and anions.