Effects of moisture absorption on penetration performance of FRP sandwich structures

Fiber-reinforced plastic sandwich structures (FRPSSs) are increasingly used in marine applications thanks to their high levels of stiffness, lightweight, buoyancy and damage resistance to penetration and impacts. This paper investigates the effect of exposure to seawater conditions on mechanical behavior of FRPSSs with various core configurations loaded with indenters with different geometries. A new in-situ acoustic emission (AE) methodology is applied to monitor the moisture evolution process, while X-ray micro-computed tomography validated its influence on out-of-plane failure modes observed in quasi-static indentation experiments. Results indicate that AE velocity can effectively monitor the moisture uptake, serving as an in situ structural health monitoring approach. It was also revealed that the core configuration had a limited effect on moisture ingress. Samples exposed to sharp indentation exhibited the greatest decrease in load-bearing capacity (in excess of 50% in some cases) while that for blunt indentation was the lowest. This can be explained by reduced penetration forces resulting from matrix plasticization and degraded matrix/fiber interface, exacerbated by a smaller contact area. Also, early damage initiation and intensified damage progression were observed for sharp indenters after the seawater exposure. The core of FRPSSs significantly influenced localized damage in samples indented with conical and flat indenters, unlike those subjected to hemispherical ones. The seawater exposure adversely affected the energy absorption and penetration performance, enhancing macroscale damage mechanisms. These findings offer valuable insights for design and optimization of FRPSSs for marine applications.