Effect of temperature gradient on the chemical structure and physical morphology of polyacrylonitrile fibers during thermal stabilization process

The thermal stabilization process is a crucial stage for microstructure transformation and quality of carbon fibers, which is determined by the stabilization temperature gradient. In this work, the effect of the temperature gradient on the evolution of both chemical structures and physical morphology of polyacrylonitrile (PAN) fibers at multistage of thermal stabilization process was investigated. Combined with functional groups, oxygen element content, and aromatization index, increasing temperature reasonably shifted oxidation and cyclization reaction into early stage and the corresponding samples possessed relatively large degree of cyclization. It was worth noting that high stabilization temperature gradient could accelerate the formation of the conjugated structures at early stage and facilitate the cyclization reaction in the stabilized fibers. As for morphologies, there were aligned microfibrils and transvers lamellae in stabilized fibers. Their radial structure difference increased firstly and then decreased in the later stage. The tensile strength and tensile modulus decreased during the thermal stabilization process. Moreover, increasing temperature resulted in reduction of tensile strength and tensile modulus, which was mainly resulted by the high degree of cyclization instead of structural defects. These results guide the design and optimization of temperature program and adjusting the processing parameters for all commercially PAN fibers without any additional conditions.