The efficient waste-based fine-grained fibre concretes for 3D printing

This study investigates the development of optimized 3D printing mixes using Portland cement grades PC 400-D0 and PC 500-D0, combined with fly ash and various fibers such as polypropylene (PP), polyethylene (PE), and nylon, to enhance the mechanical properties and durability of printed structures. The primary aim is to create a mix that ensures sufficient flowability during the printing process while achieving high tensile strength and resistance to cracking. The methodology involved a series of mix designs with varying proportions of cement, fly ash, and fibers, followed by testing for rheology, compressive strength, and durability. Key findings include achieving a compressive strength of up to 50 MPa and a tensile strength improvement of 20 % with the optimal fiber combination. The incorporation of fly ash resulted in a 15 % reduction in material costs and a significant improvement in workability. The practical implications of this research are substantial for the construction industry, particularly in the context of sustainable and efficient building practices. The optimized mix designs not only reduce costs but also enhance the longevity and structural integrity of 3D printed elements, making them viable for large-scale construction projects. This study provides a foundation for further exploration into advanced 3D printing materials.