The Effects of Internal Curing and Shrinkage Cracking Avoidance on the Corrosion of Reinforced Concrete Walls with Superabsorbent Polymers

Featured Application Application of superabsorbent polymers in large-scale wall elements, to be used in tunnel systems or ground-retaining structures.Abstract The pursuit of durable and sustainable construction has driven interest in innovative materials, with superabsorbent polymers (SAPs) emerging as a promising solution, especially for the concrete industry. SAPs offer significant benefits to the durability of concrete structures, including mitigation of autogenous shrinkage, enhanced freeze-thaw resistance, crack sealing, and stimulation of autogenous healing. This study focuses on the impact of internal curing with SAPs on crack formation and corrosion initiation in large-scale reinforced concrete walls (14 m x 2.75 m x 0.8 m). Both commercial SAPs based on acrylic acid chemistry and in-house-developed SAPs based on alginates were evaluated. Key findings reveal that the reference wall exhibited visible cracking just five days after casting, while the SAP-treated wall remained crack-free throughout a 24-month monitoring period. Moreover, the reference wall showed corrosion initiation at two locations near the cracks within six months, whereas the SAP-treated wall exhibited no signs of corrosion potential. Laboratory tests further demonstrated a slight reduction in chloride penetration and carbonation in SAP-treated specimens compared to the reference. These results highlight the efficacy of SAPs in enhancing the durability and longevity of reinforced concrete structures.