EVOLUTION OF THE PRESS BONDING PROPERTIES OF Al/Cu BIMETAL BULK COMPOSITES (EXPERIMENTAL AND NUMERICAL INVESTIGATION)

Nowadays, the application of bimetallic laminates with special capabilities is increasing and has experienced high growth. These properties include high corrosion resistance, mechanical properties, thermal stability, and lightweight. In the midst of the technologies of multilayer composite materials, accumulative press bonding (APB) as a solid-phased method of welding is one of the most common techniques for the production of multilayer composites. One of the most important aims for this choice is the press pressure, which can generate a suitable mechanical connection and strong bonding between produced metal layer components. In this study, bimetal aluminum/copper bulk composites have been fabricated via the APB technique. Then, the effect of pressing parameters such as plastic strain and the number of layers on the stress distribution has been investigated. For samples with eight layers, the shear stress between the layers reached 3.1 MPa which is a suitable condition to generate a successful bonding. The stress applied on the layers has also increased with increasing the thickness reduction ratio. The interlayer shear stresses also increase with decreeing the thickness. With a higher reduction in thickness ratios, the amount of sinking layers was greater along the entire length of the sample, which led to the crushing of copper layers. During the APB process at higher pressing passes, increasing the volume of virgin material in the direction of the press led to increasing the compaction and better bonding of Al and Cu layers to each other.