Optical study on spray mixing, flame propagation and jets evolution within visible methanol active pre-chamber for turbulent jet ignition

Methanol spray impingement, mixing, flame propagation and jet evolution within the narrow-confined active pre-chamber (APC) with complex walls were experimentally observed by optical method for the first time. The effects of injection pressure and duration was investigated on an actual-geometry optical APC assembled in constant volume combustion chamber (CVC). Exploration on APC internal processes within static environments forms the basis for optimization of APC and analysis of jet formation. Mie scattering coupled with flame natural luminosity imaging were used to record spray mixing and combustion. The results show that in the APC with narrow-confined space, methanol spray undergoes three wall impingements, inducing a tumble that promotes mixing. High injection pressure enhances rapid spray tip penetration, while long injection duration slows methanol diffusion. In longer injection duration cases, the spray tip after the third impingement interferes with subsequent sprays. For higher injection pressure, this interference occurs in the APC cone section due to a larger spray cone angle, whereas for lower pressure, it happens in the APC duct section. Higher injection pressure also causes more spray to impact the APC bottom after the first wall impingement, hindering flame acceleration in the duct section. Irregular flame propagation is observed in the APC cone section due to wider space and uneven mixture conditions, while the convergent geometry from the APC throat to the duct section significantly accelerates flame propagation. The APC jet appears due to the pressure difference between the APC and the main chamber, with the brightness and length of the visible flame jet increasing with APC flame luminosity and pressure difference. A Mach ring structure is observed initially, but the jet velocity decreases as the Mach ring disappears during the APC inner flame extinguishing process. Through this study, the actual spraying and combustion process in APC is experimentally captured and revealed, which are an important contribution for APC optimization and development.