Model experimental studies on active heave compensation control strategy for electric-driven offshore cranes

Ship-mounted heave compensation offshore cranes are indispensable for isolating connected payloads from the support vessel during lifting operations under harsh sea conditions. In this paper, an innovative adaptive robust control strategy is presented for the electric-driven active heave compensation (EDAHC) system, combining an equivalent model predictive control (EMPC) method with a bias proportional integral derivative (BPID) framework to effectively mitigate the adverse effects of wave-induced heave motions from the support vessel on the suspended payload. Building upon the inherent field-oriented control in the permanent magnet synchronous motor (PMSM), the BPID-based control structure is introduced, motivated by its prompt responsiveness and robust resistance against model discrepancies and irregular disturbances. Facilitated by a torque compensation mechanism, the EMPC-based control scheme, synthesized with an autoregressive integrated moving average (ARIMA)-based heave motion prediction algorithm, is subsequently developed to achieve nonlinear friction deadzone correction and adaptive regulation of BPID parameters, thereby ensuring optimal performance of the EDAHC system within specified state and input constraints. Comparative experimental tests conducted on a scaled EDAHC testbed validate the superior capabilities of the proposal in station-keeping, position tracking, constraint satisfaction, and robustness against parametric uncertainties.