Comparative assessment of pre-treatment techniques and process economics on marine seaweed, Gelidium pusillum, for enhanced bioethanol production

Many researchers are actively investigating different pre-treatment methods on alternative energy sources for sustainable production of bioethanol. With abundant carbohydrates and ease of cultivation, Gelidium pusillum, seaweed biomass has gained attention as a bioethanol feedstock. In the present study, various combinatorial pre-treatment methods like ultrasonic-acid treatment, microwave-alkali treatment, and steam-organic solvent treatment were carried out on seaweed biomass and compared for their efficiency in bioethanol production. Physico-chemical changes of biomass were characterized using Scanning Electron Microscopy, Fourier Transform Infrared Spectroscopy, and X-ray Diffraction. Among all pre-treatment methods, microwave-alkali treatment was found to be the most effective one and yielding fermentable sugars, sugar utilization efficiency, and ethanol concentration of 395 mg/g, 78.33 +/- 0.98%, and 5.7 +/- 0.19 g/L, respectively. Additionally, the process-economic analysis showed that Gelidium pusillum and microwave-alkali treatment could be scaled up to the industrial level with a production cost of $1.40 per liter of ethanol with minimal ecological impact.