Experimental study on the preparation of superalloy Inconel718 heat exchanger channels by electrochemical etching method

被引:0
作者
Zhang, Lianjie [1 ]
Wang, Jinghan [1 ,2 ]
Li, Wei [3 ]
Yang, Ping [1 ]
Ma, Ting [1 ]
Zeng, Min [1 ]
Wang, Qiuwang [1 ]
机构
[1] Xi An Jiao Tong Univ, Key Lab Thermo Fluid Sci & Engn, Minist Educ, Xian 710049, Shaanxi, Peoples R China
[2] Imperial Coll London, Dept Chem Engn, Clean Energy Proc CEP Lab, London SW7 2AZ, England
[3] Nanjing Tech Univ, Sch Mech & Power Engn, Jiangsu Key Lab Proc Enhancement & New Energy Equi, Nanjing 211816, Peoples R China
关键词
Heat exchanger channel; Inconel718; Electrochemical etching; Ultrasonic enhancing; Surface roughness; BEHAVIOR;
D O I
10.1016/j.tsep.2024.102719
中图分类号
O414.1 [热力学];
学科分类号
摘要
The nuclear energy field requires the construction of heat exchangers that can withstand sufficiently high temperatures. In this paper, the etching technique was utilized to fabricate heat exchange channels on Inconel718 plates, and experiments were carried out in NaCl-ethylene glycol solution, three temperature conditions of 35 degrees C, 40 degrees C, and 45 degrees C, and two concentrations of electrolyte solutions, 0.5 mol/L and 1 mol/L, with the addition of 50 kHz ultrasound for comparison. The experimental results show that the etching rate can be as high as 2.894 mm/h, and the inter-electrode current is as high as 908 mA. The roughness characterization of the etching channel Ra and Rq measured by the aspheric surface measuring instrument can be as low as 2.416 mu m and 2.647 mu m, respectively. In the images generated by SEM scanning, it is found that uneven distribution of pits and bumps exist in the etching channel, but their diameters are all less than 0.1 mu m, which means the etched channel is acceptably smooth.
引用
收藏
页数:10
相关论文
共 46 条
[1]   Highly efficient smoothing of Inconel 718 via electrochemical-based isotropic etching polishing [J].
Ajmal, Khan Muhammad ;
Yi, Rong ;
Zhan, Zejin ;
Ji, Jianwei ;
Zhang, Xinquan ;
Deng, Hui .
PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY, 2021, 71 :119-129
[2]   Experimental and theoretical analysis of radiation shielding properties of strontium-borate-tellurite glasses [J].
Aloraini, Dalal Abdullah ;
Almuqrin, Aljawhara H. ;
Sayyed, M. I. ;
Kumar, Ashok ;
Gaikwad, D. K. ;
Tishkevich, Daria I. ;
Trukhanov, A. V. .
OPTICAL MATERIALS, 2021, 121
[3]   Selective electrochemical etching of epitaxial aluminum nitride thin film [J].
Choi, Yongha ;
Choi, Rakjun ;
Kim, Jihyun .
APPLIED SURFACE SCIENCE, 2020, 509
[4]   Optimized electrochemical breakdown etching using temporal voltage variation for formation of nanopores in a silicon membrane [J].
Chung, Nguyen Xuan ;
Gatty, Hithesh Kumar ;
Lu, Xi ;
Zhang, Miao ;
Linnros, Jan .
SENSORS AND ACTUATORS B-CHEMICAL, 2021, 331
[5]   Porous Al with high surface free energy enables regulated charge transfer via electrochemical etching for high energy density lithium-ion battery [J].
Dai, Yiming ;
Wang, Xin ;
Rui, Jiayi ;
Cao, Wei ;
Wang, Yisha ;
Yan, Yan ;
Lin, Huijuan ;
Rui, Kun ;
Zhu, Jixin .
APPLIED SURFACE SCIENCE, 2023, 626
[6]   Experimental study on electrochemical etching for titanium printed circuit heat exchanger channels [J].
Deng, Tianrui ;
Zhu, Ziliang ;
Li, Xionghui ;
Ma, Ting ;
Wang, Qiuwang .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2020, 282
[7]   High-temperature structure stability and mechanical properties of novel 718 superalloy [J].
Du, J. H. ;
Lu, X. D. ;
Deng, Q. ;
Qu, J. L. ;
Zhuang, J. Y. ;
Zhong, Z. Y. .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2007, 452 (584-591) :584-591
[8]   Size optimization of heat exchanger and thermoeconomic assessment for supercritical CO2 recompression Brayton cycle applied in marine [J].
Du, Yadong ;
Hu, Chenxing ;
Yang, Ce ;
Wang, Haimei ;
Dong, Wuqiang .
ENERGY, 2022, 239
[9]   Anisotropic mesoporous germanium nanostructures by fast bipolar electrochemical etching [J].
Dupuy, Arthur ;
Aziziyan, Mohammad Reza ;
Machon, Denis ;
Ares, Richard ;
Boucherif, Abderraouf .
ELECTROCHIMICA ACTA, 2021, 378 (378)
[10]  
Feng G.E., 2013, A review on corrosion resistance properties and corrosion evaluation based on electrochemical method for Inconel718 alloy