Development of bio-based lightweight and thermally insulated bricks: Efficient energy performance, thermal comfort, and CO2 emission of residential buildings in hot arid climates

This study explores the viability of using industrial wastewater sludge (IWWS), generated by the mycelium treatment of dyeing wastewater, for the fabrication of lightweight and thermally insulating bricks. The pulverized IWWS was used at various replacement ratios of 0, 5, 10, 15, and 20 wt% of clay. The mixture was subjected to firing temperatures of 700, 800, and 900 degrees C. The effect of applying IWWS to the brick characteristics is assessed through an examination of the physico-mechanical and thermal properties. The utilization of IWWS resulted in a significant enhancement in apparent porosity (34.4 %), cold water absorption (25.6 %), boiling water absorption (28.5 %), linear drying shrinkage (5.1 %), and linear firing shrinkage (7.9 %) using 20 % IWWS at 900 degrees C. Furthermore, the density, compressive strength, and thermal conductivity were reduced as the substitution IWWS ratio increased, reaching up to 1662.9 kg/m 3 , 11.56 MPa, and 0.198 W/m.K., respectively, using 20 wt% IWWS at 900 degrees C. The effect of fabricated fired bricks (FBs) on the thermal insulation, CO 2 emissions, and energy consumption of residential buildings was tested. This is accomplished by using energy modeling tools, such as Honeybee, Ladybug, and Climate Studio (Grasshopper plugins), in addition to Galapagos for optimizing wall design. The suggested wall design is being used in a communal residential building located in two distinct climatic regions, namely Cairo in Egypt and Jazan in Saudi Arabia. According to the projected mean vote (PMV) and anticipated percentage of discontent (PPD) measures, the utilization of fabricated FBs as wall materials exhibits significant improvements in thermal comfort. Furthermore, they lead to a 6 % and 7 % drop in CO 2 emissions in Cairo and Jazan cities, respectively, as well as a significant 38.8 % and 39 % reduction in energy consumption in Cairo and Jazan cities, respectively. Therefore, the use of fabricated FBs demonstrates itself as a feasible and environmentally friendly choice for building construction.