Optimizing profiled ring preforms for enhanced deformation uniformity using the isothermal field method

One of the main challenges faced by the profiled ring rolling (PRR) process is to ensure the deformation uniformity of the ring, which is closely related to the design of the ring preform. The paper explores the application of the isothermal field method (IFM) in designing preforms for PRR processes, targeting the aerospace sector's high-end equipment manufacturing. Through the integration of advanced computational models and practical design principles, a comprehensive approach involving IFM, finite element simulation, support vector machine modeling, and genetic algorithm optimization is employed to determine the geometric dimensions of rational preforms. The material flow behavior during the PRR process is analyzed, and the effects of different isotherms combinations on strain, stress and temperature distribution are discussed. The findings demonstrate that adjusting the preform's shape during the section forming stage can optimize the uniformity of strain, stress, and temperature within the forging. The stable ring rolling process revealed no macroscopic or microscopic defects, validating the design method of ring preform based on IFM is reasonable. The research contributes to advancing near-net shape forming technologies, offering a novel approach to preform design that marries theoretical analysis with practical manufacturability considerations.