Nanoscopic catalyst-loaded porous metal oxide hollow frameworks using porous block copolymer templates for high performance formaldehyde sensors

Porous and hollow nanostructures functionalized with nanoscopic catalysts have attracted considerable interest in a wide range of applications depending on surface reactions. In this study, we present an efficient and versatile synthetic strategy of porous metal oxide hollow frameworks (HFs) decorated with noble metal nanoparticles (NPs). The key lies in the use of porous and bicontinuous polystyrene-block-poly(4-vinylpyridine) (PS-b-P4VP) microparticles as templates, which feature pores on the order of several hundred nanometers in size. Homogeneous Pt loading on the surface of the porous microparticles is achieved through the preferential adsorption of Pt precursors onto the P4VP block via electrostatic interactions. Subsequent SnO2 thin film deposition and calcination ultimately yield honeycomb-like SnO2 HFs with macropores and uniform distribution of Pt NPs. The Pt NP-loaded SnO2 HFs exhibit exceptional formaldehyde (HCHO) sensing capabilities, characterized by remarkable sensitivity (31.4 at 5 ppm), rapid response time (4.7 s at 5 ppm), ultra-low detection limit of 10 ppb, and remarkable cross-selectivity. These outstanding features result from their high surface area, gas permeability within porous hollow structures, and well-dispersed Pt NPs, which catalytically activate the sensor. Our study provides great promise for advancing surface catalytic reactions due to their exceptional surface area and gas permeability, paving the way for future applications.