A thrust vector control test system of large range solid rocket engine utilizing a four-point support piezoelectric dynamometer and a deflected flange structure

The accurate measurement of thrust vector is very important to improve the life and safety of aircraft engine. In order to meet the requirements of thrust vector test of a solid rocket engine and overcome the contradiction between large thrust (>50 kN) and high-frequency response (>> 30 Hz)/high precision measurement (<3%), a thrust vector control test system utilizing a four-point support piezoelectric dynamometer (FSPD) and a deflected flange structure was proposed. The test system mainly consists of a four-point support piezoelectric dynamometer and some vector force simulation loading devices. The theoretical mechanical model and the thrust vector control test system was set up to study the performance of solid rocket engine. Firstly, the piezoelectric elements and four-point support piezoelectric dynamometer were calibrated by the three-direction force calibration loading device. Secondly, the rationality and feasibility of the thrust vector control test system were proved by the simulated loading experiment. The research results show that the static and dynamic performance of the test system meet the test requirements, and it has good linearity and repeatability, errors are less than 1.00 %, and interphase interference is less than 2.00 %. The measuring system proposed in this paper provides a new idea for the accurate measurement of vector force with large load and high-frequency response.