Preparation and mechanical properties of the 2.5D carbon glass hybrid woven composite materials

The 2.5D carbon glass hybrid woven composite (CGHWC) is currently being utilized as a protective material for the external cables of solid rockets due to its extensive advantages in terms of structural load-bearing and integrated thermal insulation. This study reveals that 2.5D hybrid woven composites, prepared using T300 and T800, exhibit improved compression and tensile properties, respectively. T300 and T800 carbon fibers are preferred for the preparation of 2.5D CGHWC, with a volume fraction of carbon fibers along the weft yarn ranging from 20 to 60%. As the proportion of carbon fibers increases, the weft tensile and compressive strength of the composite material progressively improve, resulting in a maximum increase of 67% in tensile strength and 52% in compressive strength. The optimal volume fraction of carbon fibers was found to be 40%. The performance retention of low-cost hybrid composite materials was investigated, and it was found that even when the cost of carbon fibers decreased by 87.5%, the mechanical properties could still be maintained at above 85%. This article has expanded the mechanical performance database of hybrid composite materials, providing data support and theoretical foundation for the large-scale engineering application of composite materials.