Layered composite magnetic refrigerants for hydrogen liquefaction

Many exciting effects resulting from the coupling of magnetic sublattice with a magnetic field, may be exposed by changing the field. One such phenomenon is the magnetocaloric effect, which is characterized by the absorption or emission of heat in response to changes in the external magnetic field. Magnetic refrigeration based on the magnetocaloric effect has emerged as an attractive alternative to conventional cooling technology that relies on gas compression and expansion. It is not only more efficient and environmentally friendly, but it can also be implemented across a broad temperature range, from ultra-low to a few hundred Kelvin temperatures. One of the areas where magnetic cooling can have a significant impact is hydrogen liquefaction. Hydrogen is one of the most promising candidates for clean energy sources, but it must be liquefied to facilitate storage and transportation, which requires cooling it down to similar to 20 K. The ideal magnetic refrigerant should exhibit consistent magnetocaloric properties across the entire operating temperature range of a cooler. This paper presents novel three-layer composite magnetic refrigerants that provide a uniform magnetocaloric response over a 30 K temperature range. The selected initial HoNi2, DyNi2, and TbNi2 magnetic intermetallic compounds with a Laves phase structure exhibit large magnetocaloric properties in the temperature range of 13-37 K. The composite composition of 23.56 wt% HoNi2 + 18.21 wt% DyNi2 + 58.23 wt% TbNi2 optimized for 2 T magnetic field change, was determined through numerical approach. The composites are manufactured using spark plasma sintering (SPS) and innovative high-isostatic-pressure (HIP) synthesis. The results of isothermal entropy change derived from magnetization data for a 2 T magnetic field change indicated 4.7 J/kgK (47.2 mJ/cm(3)K) and 4.4 J/kgK (44.2 mJ/cm(3)K) in the temperature range of approx. 13-42 K for composites after SPS and SPS + HIP processes, respectively. Despite the sample subjected to HIP showing slightly lower results, the entropy change is nearly uniform over the 30 K temperature range due to enhanced atomic diffusion between neighboring compounds, as confirmed by microscopic studies. Such a uniform magnetocaloric response in similar to 30-K temperature range has never been observed before in layered refrigerants. By utilizing the innovative high-isostatic-pressure synthesis technique, we have paved the way to high-performing magnetic composite materials that can be used in cryogenic magnetic coolers operating over a broad temperature span, expanding the possibilities of what can be achieved and laying the foundation for cost-effective, clean hydrogen energy.