Achieved strength-plastic trade-off in HfMoNbTaTi refractory high-entropy alloy via powder metallurgy process

The practical application of refractory high-entropy alloys (RHEAs) has been limited by their brittleness at room temperature. This study prepared fine-grained HfMoNbTaTi refractory high-entropy alloys using a powder metallurgy process combining mechanical alloying (MA) and spark plasma sintering (SPS). This method effectively addresses the issue of room temperature brittleness and achieves a favorable balance between strength and plasticity. The resulting sintered alloy comprises two body-centered cubic (BCC) solid solution matrices and a range of nanoprecipitates, including the gamma-phase, sigma-phase, and alpha-phase. With increasing sintering temperature, the average grain size increased from 0.45 mu m (at 1400 degrees C) to 4.56 mu m (at 1700 degrees C). Simultaneously, the content of the gamma-phase gradually decreases due to the greater influence of mixing entropy. Under quasi-static loading, the fine-grained multiphase structure not only benefits from grain boundary strengthening and precipitation strengthening effects, but also enhances the deformation uniformity, ultimately improving both the strength and plasticity. At 1450 degrees C, the sintered alloy exhibited a compressive yield strength of 2325 +/- 8.40 MPa and a plastic strain of 26.44 +/- 1.17 %. These values represent a 35.73 % increase in yield strength and a 120.33 % increase in plastic strain compared to those of the as-cast alloy. The deformation process at room temperature is mainly governed by the multiplication of screw dislocations and cross-slips. In the middle and late stages of deformation, the grains exhibit a preferred orientation, further enhancing the plastic strain. In summary, this study presents a practical approach for overcoming the issue of room temperature embrittlement in RHEAs.