Hot Bridge-Wire Ignition of Nanocomposite Aluminum Thermite Synthesized Using Sol-Gel-Derived Aerogel with Tailored Properties for Enhanced Reactivity and Reduced Sensitivity

The development of nano-energetic materials has significantly advanced, leading to enhanced properties and novel applications in areas such as aerospace, defense, energy storage, and automobile. This research aims to engineer multi-dimensional nano-energetic material systems with precise control over energy release rates, spatial distribution, and temporal and pressure history. In this context, sol-gel processing has been explored for the manufacture of nanocomposite aluminum thermites using aerogels. The goal is to produce nano-thermites (Al/Fe2O3) with fast energy release rates that are insensitive to unintended initiation while demonstrating the potential of sol-gel-derived aerogels in terms of versatility, tailored properties, and compatibility. The findings provide insightful conclusions on the influence of factors such as secondary oxidizers (KClO3) and dispersants (n-hexane and acetone) on the reaction kinetics and the sensitivity, playing crucial roles in determining reactivity and combustion performance. In tandem, ignition systems contribute significantly in terms of a high degree of reliability and speed. However, the advantages of using nano-thermites combined with hot bridge-wire systems in terms of ignition and combustion efficiency for potential, practical applications are not well-documented in the literature. Thus, this research also highlights the practicality along with safety and simplicity of use, making nano-Al/Fe2O3-KClO3 in combination with hot bridge-wire ignition a suitable choice for experimental purposes and beyond.