Preparation of magnetic core-shell Fe3O4@MBT-LDH composite and its application as an effective inhibitor for carbon steel

The core-shell structural Fe3O4@MBT-LDH was synthesized via the ion exchange method, with MBT (2-mercaptobenzothiazole) inhibitor ions intercalated lamellar ZnAlCe-LDH attaching closely to the Fe3O4 microspheres surface. The morphology, composition, structure, and magnetic properties of the composite were measured by transmission electron microscope, X-ray diffraction, Fourier transform infrared spectra, and vibrating sample magnetometer. The release behavior of MBT ions and corrosion inhibition performance of the Fe3O4@MBT-LDH under "no MF" (without an external magnetic field) and "MF ON" modes (under an external magnetic field) were measured by UV-vis spectroscopy, electrochemical tests, scanning electron microscopy, and X-ray photoelectron spectrometer (XPS). Calcinating the composite after the release test and redispersing the sintered products in MBT ions-containing solution, the composite was reestablished. Results showed that the Fe3O4@MBT-LDH possessed moderate MBT loadings amount (12.0%) and presented strong superparamagnetic properties with saturation magnetization (Ms) of 27.6 emu.g(-1). The release behavior of the MBT from the composite was sustainable and could be further slowed down by using an external magnetic field with changing the release mechanism. The release curve reached equilibrium with a longer time of 48 h and a lower release amount of 57.0% under MF ON mode than that of no MF mode with a time of 7 h and a release amount of 74.7%. The Fe3O4@MBT-LDH owned a good and long-term protection performance for Q235 carbon steel with maximum corrosion inhibition efficiency (eta(e)) of up to 93.30%. As a promising controlled-release inhibitor, it could be recycled and regenerated by simple treatment, still having high eta(e) higher than 80% and excellent magnetic properties with Ms of 21.47 emu.g(-1) after five cycles. The corrosion mechanism for carbon steel was further analyzed by quantum chemical calculations and molecular dynamics simulation.