Impact of dual nano-enhanced phase change materials on mitigating thermal runaway in lithium-ion battery cell

Thermal management remains a pivotal challenge in enhancing the safety and efficiency of lithium -ion batteries, especially under conditions prone to thermal runaway. This study investigates the performance of dual nano -enhanced phase change materials (NEPCM) in moderating extreme thermal events in battery cells. By integrating nanoparticles, specifically alumina and single -walled carbon nanotubes (SWCNT), into phase change materials (PCM), the study explores modifications in thermal behavior and phase change dynamics within a cylindrical battery enclosure. The research focuses on comparing the thermal performance of pure PCM and NEPCM, using two types of nanoparticles dispersed within the PCM matrix at various volume fractions. The findings indicate that NEPCM significantly improves heat transfer rates and accelerates the melting process. Specifically, NEPCM with 6 % SWCNT increases the melting temperature distribution by up to 15.27 % compared to pure PCM setups and enhances the liquid fraction by up to 66.54 % under similar conditions. The inclusion of SWCNT demonstrates a superior enhancement in thermal conductivity compared to alumina, leading to more effective heat absorption and dissipation. Liquid fraction analysis confirms that NEPCM configurations facilitate quicker and more uniform thermal behaviors, especially near the heat source. PCM1, positioned adjacent to the battery, exhibits an immediate increase in temperature and melting rate, significantly outperforming PCM2 in thermal regulation. This study underscores the potential of dual nano -enhanced PCM in improving the thermal management of lithium -ion batteries, particularly in scenarios at risk of thermal runaway. By optimizing the PCM formulation with nanoparticles, a robust solution is presented to control temperature spikes and improve battery safety and durability in challenging operational environments.