Electromagnetic-mechanical response mechanism and microstructure evolution during Al-Mg electromagnetic pulse welding

Electromagnetic pulse welding technology can achieve effective bonding of different metals without intermetallic compounds and heat-affected zones. Current research primarily focuses on bonding interface and strength, neglecting the fact that the strength of the joint is also related to the performance of the plate itself. This study investigates the macro-microscopic responses, and relevant mechanisms of plates under electromagneticmechanical coupling effects are revealed by the integration of microscopic characterization, a finite element model, and mechanical tests. The results show that diverse crystal structures have different mechanical response behavior. The elongation of aluminum after pure pulsed electromagnetic field (EMF) treatment is 27% higher than the untreated specimen while the tensile strength remains the same. But magnesium alloys show an increase of 16%, and 23% for tensile strength, and elongation, respectively. Under a pure EMF, the movement and recombination of dislocations are promoted in aluminum alloy, which is beneficial to reducing the dislocation density of aluminum alloy. As for magnesium alloy, twinning and recrystallization are induced to realize grain refinement. Under the coupling of electromagnetic-mechanical, there is an interaction between the electromagnetic effect and strain rate hardening on dislocations. The tensile strength of the Al specimen increases first and then decreases with the discharge voltage rising. This is determined by the dislocation entanglement behavior. This paper can provide a reference for an in-depth understanding of the mechanism and welding process of electromagnetic pulse welding.