Overcoming strength-ductility trade-off in Si-containing transformation-induced plasticity high-entropy alloys via metastability engineering

Benefiting from the transformation-induced plasticity effect has been recognized as a new approach to develop high-performance Si-containing high-entropy alloys with outstanding room-temperature strength-ductility balance. However, closely controlling the kinetics of deformation-induced alpha'-martensite formation is essential to further boost ductility in addition to ultrahigh strength. In the present work, this aim was fulfilled by manipulating the chemical composition of the promising FeCoCrVMnSi system with the replacement of Mn with Ni and adjusting the Si content to fine-tune the stacking fault energy and the driving force of austenite to martensite transformation. The experimental results were obtained by EBSD, TEM, XRD, and tensile testing, and the results were supported by thermodynamic calculations, work-hardening analysis, and assessment of alpha'-martensite formation kinetics. Accordingly, the single-phase Fe47Co30Cr10Ni5V8-xSix system was designed. In this system, the Fe47Co30Cr10Ni5V2Si6 alloy exhibited exceptional tensile strength (similar to 1.1 GPa) and total elongation (72 %), outperforming the competitive dual-phase Fe46Co30Cr10Mn5V2Si7 alloy. High strength was attributed to the high solid-solution strengthening effect as well as the volume fraction of alpha'-martensite, while its ductility benefited from fine-tuned kinetics of martensitic phase transformation.