Mesoscale polymer arrays: high aspect ratio surface structures and their digital reconstruction

Inspired by adhesive bio-filamentous structure, such as bacterial pili, this work details the methods used to fabricate and characterize a surface-anchored array of thin, flexible and shape-responsive mesoscale polymer ribbons with a length-to-thickness aspect ratio of up to 100 000. The resulting structures exhibit geometrically complex and dynamic morphologies consistent with elastocapillary bending that experience an increase in curvature over hours of aging due to creep. We develop a computational image analysis framework to generate 3D reconstructions of these densely crowded geometries and extract quantitative descriptors to demonstrate morphological changes due to aging. We demonstrate the robustness of this quantitative method by characterizing the creep-induced change in an aging ribbon array's shape and develop a scaling relationship to describe the importance of ribbon thickness for shape and dynamical observations. These methods demonstrate an essential baseline to probe morphology-property relationships of mesoscale polymer ribbon arrays fabricated from a variety of materials in numerous environments. Through the introduction of perfluorodecalin droplets, we illustrate the potential of these ribbon arrays towards applications in adhesive, microrobotic, and biomedical devices. Digital reconstruction of mesoscale fibrillar arrays reveals the influence of multiscale forces in controlling their mesoscale morphology.