Recognition of local fiber orientation state in prepreg platelet molded composites via deep learning

This paper presents a novel deep learning approach for reconstruction of local through-the-thickness fiber orientation distribution (FOD) in discontinuous long-fiber, prepreg-platelet molded composites (PPMC). The thermal-residual strains on composite surfaces are used as inputs to train a fully convolutional neural network, named U-Net, to predict spatially varying, local FOD. High fidelity synthetic data was generated via computational simulation of PPMC with stochastic material orientation state and was used for training the deep learning model. The proposed U-Net model allowed for rapid recognition of PPMC morphology by solving the inverse structural mechanics problem of determining the average fiber orientation through the composite thickness based on the provided surface strain measurements. Upon training and validation, the U-Net deep learning model was deployed to rapidly predict complex distributions of the local through-the-thickness FOD in PPMC.