STUDY OF THE CUTTING PARAMETERS ON SURFACE ROUGHNESS AND MATERIAL REMOVAL RATE IN HARD TURNING OF UHMWPE

被引:0
作者
Aguilera-Ojeda, Cesar Oswaldo [1 ]
Saldana-Robles, Alberto [2 ]
Vidal-Lesso, Agustin [1 ]
Martinez-Ramirez, Israel [1 ]
Aguilera-Gomez, Eduardo [1 ]
机构
[1] Univ Guanajuato, DICIS, Guanajuato 36885, Mexico
[2] Univ Guanajuato, DICIVA, Guanajuato 36500, Mexico
来源
PROCEEDINGS OF THE ASME 2020 INTERNATIONAL MECHANICAL ENGINEERING CONGRESS AND EXPOSITION, IMECE2020, VOL 2A | 2020年
关键词
ANOVA; Turning; Optimization; Polymer; OPTIMIZATION;
D O I
暂无
中图分类号
TP39 [计算机的应用];
学科分类号
081203 ; 0835 ;
摘要
The surface finish of industrial components has an important role in their performance and lifetime. Therefore, it is crucial to find the cutting parameters that provide the best surface finish. In this work, an experimental study of the effect of cutting parameters on ultra-high molecular weight polyethylene (UHMWPE) by a turning process was carried out. Today, the UHMWPE polymer continues to find applications mainly in the automotive industry and biomechanics because it is resistant to impact and corrosive materials to use. A face-centered Central Composite Design (CCD) and Response Surface Methodology (RSM) were applied to evaluate the influence of the cutting speed (V-c), feed rate (f) and depth of cut (a(p)) of the turning operation on the Average Surface Roughness (R-a) and Material Removal Rate (MRR). Results allowed obtaining an adjusted multivariable regression model that describes the behavior of the Ra that depends on the cutting parameters in the turning process. The predictive model of Ra showed that it fits well with a correlation coefficient (R-2) around 0.9683 to the experimental data for R-a. The ANOVA results for R-a showed that the feed is the most significant factor with a contribution of 42.3 % for the term f(2), while the speed and depth of cut do not affect R-a with contributions of 0.19% and 0.18%, respectively. A reduction of feed from 0.30 to 0.18 mm.rev(-1) produces a decrease in surface roughness from 6.68 to 3.81 mu m. However, if the feed continued to reduce an increase in surface roughness, a feed of 0.05 mm.rev(-1) induces a surface roughness of 14.93 mu m. Feeds less than 0.18 mm.rev(-1) cause a heat generation during turning that increases the temperature in the process zone, producing surface roughness damage of the UHMWPE polymer. Also, the results for MRR demonstrated that all of the cutting parameters are significant with contributions of 31.4 %, 27.4 % and 15.4 % to feed, speed, and depth of cut, respectively. The desirability function allowed optimizing the cutting parameters (V-c = 250 m.min(-1), a(p) = 1.5 mm y f = 0.27 mm.rev(-1)) to obtain a minimum surface roughness (R-a = 4.3 mu m) with a maximum material removal rate (MMR = 97.1 cm(3).min(-1)). Finally, the predictive model of Ra can be used in the industry to obtain predictions on the experimental range analyzed, reducing the surface roughness and the manufacturing time of UHMWPE cylindrical components.
引用
收藏
页数:9
相关论文
共 18 条
[1]  
Ansari MS, 2014, INT J ADV MECH ENG, V4, P151
[2]  
Bouchelaghem H, 2007, MECHANIKA, P57
[3]   Modeling and optimization of turning process parameters during the cutting of polymer (POM C) based on RSM, ANN, and DF methods [J].
Chabbi, A. ;
Yallese, M. A. ;
Nouioua, M. ;
Meddour, I. ;
Mabrouki, T. ;
Girardin, Francois .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2017, 91 (5-8) :2267-2290
[4]   Optimisation of surface roughness on turning fibre-reinforced plastics (FRPs) with diamond cutting tools [J].
Davim, JP ;
Mata, F .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2005, 26 (04) :319-323
[5]  
Davim JP, 2011, MODERN MACHINING TECHNOLOGY: A PRACTICAL GUIDE, P1, DOI 10.1533/9780857094940
[6]   Study of cutting force and surface roughness in the turning of polytetrafluoroethylene composites with a polycrystalline diamond tool [J].
Fetecau, Catalin ;
Stan, Felicia .
MEASUREMENT, 2012, 45 (06) :1367-1379
[7]  
Gutierrez H., 2008, Analisis y diseno de experimentos, V2nd
[8]  
HOLDEN G, 1987, THERMOPLASTIC ELASTO
[9]  
Jagtap T U., 2015, Int. J. Eng. Res. Gen. Sci, V3, P577
[10]  
Jiang QJ, 2000, PROGRESS OF MACHINING TECHNOLOGY, P7