Understanding the Adsorption Mechanism of BTPA, DEPA, and DPPA in the Separation of Malachite from Calcite and Quartz: DFT and Experimental Studies

The relationship between the structure of bis (2,4,4-trimethylpentyl) phosphinic acid (BTPA), diethyl phosphinic acid (DEPA), and diphenyl phosphinic acid (DPPA) on the flotation performance of malachite was investigated. Through a series of flotation experiments, density functional theory (DFT) calculations, and surface analysis methods, we aimed to deeply understand the microscopic mechanism of the interactions between these collectors and the malachite surface. The experimental results showed that BTPA exhibited excellent selectivity and flotation performance for malachite in the pH range of 5.0-11.0, significantly better than DEPA and DPPA. Surface analysis evidence from X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FT-IR) further confirmed the chemical adsorption characteristics of BTPA on the malachite surface. DFT calculations revealed that the adsorption capacity of BTPA on the malachite surface exceeds that of DEPA and DPPA. Electron transfer analysis, especially through frontier molecular orbital theory, differential charge density, PDOS, and COHP analysis, indicated that the charge transfer process from the s orbitals of oxygen atoms in the collectors to the d orbitals of copper atoms on the mineral surface is the decisive factor for the adsorption strength.