Temperature-dependent damage of magnesium alloy with ratchetting-fatigue interaction effects: Experiments and mesomechanical theory

Fatigue failure is a significant concern for magnesium (Mg) alloy components. However, fatigue damage mechanisms of Mg alloys, particularly in the case of ratchetting-fatigue interaction at elevated temperatures, are still not well understood. In this paper, we combine experiments and theoretical analysis to investigate the high-temperature damage mechanisms of the extruded AZ31 Mg alloy, specifically focusing on the effects of ratchetting-fatigue interaction. We reveal a distinct demonstration of damage, namely the formation of microvoids in the alloy due to significant ratchetting deformation, defined as ratchetting damage. Notably, this ratchetting damage is more prevalent at higher temperatures. Considering the mesomechanics-based energy mechanisms associated with grain boundaries (or twin boundaries), a mesomechanical damage model is established to capture the ratchetting damage under elevated temperatures and large ratchetting deformations. This model can reasonably simulate the intricate process of damage evolution and predict the critical condition of microvoid or microcrack formation. This work has the potential to serve as a theoretical tool for the safety design of structures made from Mg alloys under complex mechanical and thermal conditions.