Evolution of oxide-CaS complex inclusions during protective atmosphere electroslag remelting

被引:0
作者
Liu W.-J. [1 ]
Shi C.-B. [1 ]
Xu H.-C. [1 ]
Zheng D.-L. [1 ]
Lü S.-G. [2 ]
Li J. [1 ]
Guo B.-S. [2 ]
机构
[1] State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing
[2] Xingtai Iron and Steel Co., Ltd., Xingtai
来源
Gongcheng Kexue Xuebao/Chinese Journal of Engineering | 2020年 / 42卷
关键词
Electroslag remelting; Non-metallic inclusion; Sulfide; Sulfide capacity; Ultralow oxygen;
D O I
10.13374/j.issn2095-9389.2020.03.12.s08
中图分类号
学科分类号
摘要
The inclusions in the consumable steel electrode and electroslag remelted steel were characterized using a scanning electron microscope (SEM) equipped with an energy dispersive X-ray spectrometer (EDS). The evolution mechanism of oxide-sulfide complex inclusions during electroslag remelting (ESR) was elucidated based on inclusion experimental identification and thermodynamic calculation. The results show that the combination of protective atmosphere and deoxidation operation during ESR lowers the total oxygen content from 0.0017% in the electrode to 0.0008% in the ingot. The number proportion of the inclusions smaller than 3 μm in the steel greatly increases after ESR. The inclusions in the steel electrode are two oxide-sulfide complex types of CaS+CaO-Al2O3-SiO2-MgO containing about 3% MgO and CaS+CaO-Al2O3-SiO2-MgO containing about 11% MgO. SiO2 in the original oxide inclusions that had not been removed in ESRR process was reduced by soluble aluminum in liquid steel, and the products remain in the ESR process until in remelted ingot. The CaO-Al2O3-SiO2-MgO inclusions with uniform elements distribution, which contain about 1%MgO and about 2%SiO2, in the ingot are newly formed oxide inclusions in the ESR. CaS inclusions in the steel electrode were removed during the ESR through dissociating into soluble calcium and sulfur in liquid steel, and in the way of reacting with Al2O3 in liquid oxide inclusions. The shell-type CaS around low-melting-temperature oxide inclusion generated as a result of the reaction between CaO in the oxide inclusion and dissolved aluminum and sulfur in liquid steel during solidification of liquid steel in the ESR process. The shell-type CaS around high-melting-temperature oxide inclusion is the reaction products of enriched soluble Ca and S during solidification of liquid steel. Patch-type CaS in the oxide-sulfide complex inclusion precipitated from the complex inclusion melt during the cooling of liquid steel in the ESR process. © 2020, Science Press. All right reserved.
引用
收藏
页码:109 / 118
页数:9
相关论文
共 31 条
[1]  
Shi C B., Deoxidation of electroslag remelting (ESR) — a review, ISIJ Int, 60, 6, (2020)
[2]  
Fu J, Zhu J., Change in the oxide inclusions during electroslag remelting, Acta Metall Sin, 7, 3, (1964)
[3]  
Kay D A R, Pomfret R J., Removal of oxide inclusions during ac electroslag remelting, J Iron Steel Inst, 209, 12, (1971)
[4]  
Mitchell A., Oxide inclusion behavior during consumable electrode remelting, Ironmaking Steelmaking, 1, 3, (1974)
[5]  
Li Z B, Zhou W H, Li Y D., Mechanism of removal of non-metallic inclusions in the ESR process, Iron Steel, 15, 1, (1980)
[6]  
Zhou D G, Chen X C, Fu J, Et al., Inclusions in electroslag remelting and continuous casting bearing steels, J Univ Sci Technol Beijing, 22, 1, (2000)
[7]  
Medina S F, Cores A., Thermodynamic aspects in the manufacturing of microalloyed steels by the electroslag remelting process, ISIJ Int, 33, 12, (1993)
[8]  
Mitchell A, Reyes-Carmona F, Samuelsson E., The deoxidation of low-alloy steel ingots during ESR, Trans Iron Steel Inst Jpn, 24, 7, (1984)
[9]  
Dong Y W, Jiang Z H, Cao Y L, Et al., Effect of slag on inclusions during electroslag remelting process of die steel, Metall Mater Trans B, 45, 4, (2014)
[10]  
Schneider R S E, Molnar M, Gelder S, Et al., Effect of the slag composition and a protective atmosphere on chemical reactions and non-metallic inclusions during electro-slag remelting of a hot-work tool steel, Steel Res Int, 89, 10, (2018)