Three-dimensional damage quantification of low velocity impact damage in thin composite plates using phased-array ultrasound

The evaluation of internal damage in multilayered composite materials is of great importance for high reliability-demanding applications, and remains a challenge due to the complex failure modes and mechanism of composite materials. This study presents a volumetric method of three-dimensional size quantification and prediction for low velocity impact damage in thin composite plates using phased-array ultrasound. A set of low velocity impact damages are induced in thin carbon fiber/epoxy resin matrix composite plates using quasi-static indentation tests. A volumetric reconstruction method is proposed to reconstruct a three-dimensional volume from the raw data, allowing for direct damage identification, localization, and quantification. Using the echo amplitude feature of the reconstructed volume, the 6 dB-drop method is employed to characterize the damage size in terms of volumes and areas. An impact size prediction model is established to correlate the impact energy and the damage volume/area. Comparisons are made between the microscopy measurement of the damage cross-section and results obtained using the developed method. © 2020 Elsevier B.V.