Study on the Atomization Ability of the Annular Slit Nozzle Assembly with the Delivery Tube of Lower-limiting Flow

被引:0
作者
Dong Y. [1 ]
Wang P. [1 ]
Liu J. [1 ]
Yang D. [2 ]
Pang J. [2 ]
Li X. [2 ]
Zhang J. [1 ,3 ]
机构
[1] School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing
[2] Qingdao Yunlu Advanced Materials Technology Co., Ltd., Qingdao
[3] State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing
来源
Jixie Gongcheng Xuebao/Journal of Mechanical Engineering | 2023年 / 59卷 / 06期
关键词
atomization ability; atomization gas temperature; atomization pressure; delivery tube of lower-limiting flow; lower port diameter; protrusion length;
D O I
10.3901/JME.2023.06.103
中图分类号
学科分类号
摘要
High-quality metal powders are the basic material in many manufacturing fields, the key technology of microfine powder forming is in the stage of gas atomization, and the structural parameters of nozzle and delivery tube and the atomization parameters have a great impact on the quality of the powders from gas atomization. The effects of atomization pressure, gas temperature, lower port diameter and protrusion length on the atomization ability of annular slit nozzle assembled with delivery tube of lower-limiting flow are analyzed by numerical simulation based on high-speed jet flow fluid dynamics. The accuracy of the model is validated by the measurement device for fluid flow filed of the spray disc. The results show that the critical inlet pressure of the annular slit nozzle assembled with delivery tube of lower-limiting flow is 128.1 kPa and the atomization pressure is 2.0 MPa, which can not only effectively increase the maximum velocity of the gas in the atomization chamber and reduce the minimum temperature, but also prevent the backflow caused by too high pressure from affecting the atomization stability. In addition, at the ultimate atomization pressure of 2.0 MPa, the gas to metal ratio (GMR) can be increasing the atomization gas temperature, reducing the lower port diameter from 5 mm to 1 mm and increasing the protrusion length from 0 mm to 2 mm for the improvement of atomization ability. The production practice also confirmed the foresight of the model, the production is antegrade and the powder particle size D50 is only 23.84 μm under this optimized process. © 2023 Editorial Office of Chinese Journal of Mechanical Engineering. All rights reserved.
引用
收藏
页码:103 / 113
页数:10
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