Toward improving the performance of Cu2ZnSnS4-based solar cells with Zr, W or sulfurized layers at the SnO2:F/Cu2ZnSnS4 rear interface

The photovoltaic performance of Cu2ZnSnS4 (CZTS)-based thin film solar cells with transparent back contacts is mainly constrained by the ohmic loss due to degradation of the back contacts at high temperatures required for the growth of the CZTS absorbers. This work has attempted to use ultrathin Zr and W interlayers at the SnO2:F <bold>(</bold>FTO)/CZTS interface with the purpose of improving the ohmic properties of FTO and hence the performance of solar cells. 20 nm thick Zr and W layers were coated on FTO using direct current magnetron sputtering, followed by heating at 550 degrees C in a sulfur atmosphere for some of the samples. Inclusion of Zr and W interlayers compromised the transmittance of the FTO back contact, however heating of the samples in a sulfur atmosphere improved the transmittance to values comparable to or better than those of un-heated FTO. Furthermore, heated W/FTO showed a significant improvement in electrical conductivity as observed from Hall effect measurements. To make complete solar cells, CZTS absorber, buffer (CdS) and window (i-ZnO/ZnO:Al) layers were sequentially deposited on the un-heated FTO, Zr/FTO, W/FTO and Mo back contacts. Glow discharge optical emmision spectroscopy confirmed that Zr and W did not diffuse into the absorber and also prevented Na diffusion into the absorber. From the scanning electron microscopy cross sectional analysis, an impovement in the absober grain size and a clear junction between the absorber and FTO with W interlayer were observed. Grazing incident X-ray diffractometry confirmed the polycrystalline nature of the CZTS thin films and indicated the presence of other phases, particularly SnS2. On the resulting solar cell parameters, the inclusion of a W interlayer reduced the series resistance from 4.5 Omega cm to 3.7 Omega cm(2). An improvement in short circuit current density (J(SC)) is also observed, enhancing the efficiency of the solar cells with CZTS/W/FTO to 3.1 % compared to that with CZTS/Mo at 2.7 % and CZTS/FTO at 3.0 %. W was found to improve the external quantum efficiency response and J(SC) of the solar cells for both backside and frontside light illumination. On the other hand, inclusion of a Zr interlayer (Zr/FTO) only slighlty improved the open circuit voltage, but compromised the J(SC) compared to FTO and W/FTO back contacts. Thus, the findings of this study demonstrate the prospect for improving the performance of the CZTS-based thin film solar cells through the inclusion of ultrathin Zr and W interlayers between the FTO back contact and CZTS absorber.