Characterisation and modelling of tool electrode wear during planetary EDM of titanium grade 5 alloy

被引:0
作者
Mathai V.J. [1 ]
Dave H.K. [1 ]
Desai K.P. [1 ]
机构
[1] Department of Mechanical Engineering, S.V. National Institute of Technology, Surat, Gujarat
关键词
EDM; Electro discharge machining; Model; Planetary; Titanium; Tool wear rate; TWR; Wear;
D O I
10.1504/IJMTM.2020.109365
中图分类号
学科分类号
摘要
Planetary actuation of the tool electrode is one of the most widely used process improvement technique for enhancing sparking effectiveness and reducing tooling cost in EDM process. This paper discusses an experimental investigation on effect of machining as well as tool actuation parameters on tool wear rate (TWR) during EDM of titanium grade 5 alloy with planetary tool actuation. End wear and corner wear on the tool electrode have also been studied qualitatively to understand the wear intensity. Two different tool electrode materials, viz. copper and graphite with square shape have been used for experimentation. Further, semi empirical models have been developed by incorporating process parameters as well as physical properties of the electrode materials for predicting rate of erosion from the tool electrode. The results predicted by models developed for both copper and graphite electrodes have found to be in reasonable agreement with the experimental results. © 2020 Inderscience Enterprises Ltd.. All rights reserved.
引用
收藏
页码:445 / 466
页数:21
相关论文
共 41 条
  • [1] Bansal R.K., A Textbook of Fluid Mechanics and Hydraulic Machines, (2012)
  • [2] Beck J.V., Transient temperatures in a semi-infinite cylinder heated by a disk heat source, International Journal of Heat and Mass Transfer, 24, 10, pp. 1631-1640, (1981)
  • [3] Chen Y., Li H., Wang J., Analytical modelling of cutting forces in near-orthogonal cutting of titanium alloy Ti6Al4V, Proceedings of Institution of Mechanical Engineers Part C: Journal of Mechanical Engineering Science, (2014)
  • [4] Chiou A.H., Tsao C.C., Hsu C.Y., An study of the machining characteristics of micro EDM milling and its improvement by electrode coating, International Journal of Advanced Manufacturing Technology, 78, 9, pp. 1857-1864, (2015)
  • [5] Cogun C., Akaslan S., The effect of machining parameters on tool electrode edge wear and machining performance in electric discharge machining (EDM), KSME International Journal, 16, 1, pp. 46-59, (2002)
  • [6] Cogun C., Deniz T.C., kt rk G., A geometrical approach for reduction of tool shape degeneration in electric discharge machining (EDM), Machining Science and Technology: An International Journal, 16, 3, pp. 445-458, (2012)
  • [7] Dave H.K., Desai K.P., Raval H.K., Development of semi empirical model for predicting material removal rate during orbital electro discharge machining of Inconel 718, International Journal of Machining and Machinability of Materials, 13, 2-3, pp. 215-230, (2013)
  • [8] Dibitonto D.D., Eubank P.T., Patel M.R., Barrufet M.A., Theoretical models of the electrical discharge machining process. I. A simple cathode erosion model, Journal of Applied Physics, 66, 9, pp. 4095-4103, (1989)
  • [9] Greene J.E., Alvarez G.J.L., Electro erosion of metal surfaces, Metallurgical Transations, 5, 3, pp. 695-706, (1974)
  • [10] Has alik A., Caydas U., Electrical discharge machining of titanium alloy (Ti-6Al-4V), Applied Surface Science, 253, 22, pp. 9007-9016, (2007)