Investigating the microstructure and morphology of chips in dry, flood coolant and MQL machining of Ti-6Al-4V alloy

被引:0
作者
Khatri A. [1 ]
Jahan M.P. [1 ]
机构
[1] Department of Mechanical and Manufacturing Engineering, Miami University, Oxford, 45056, OH
关键词
Chip morphology; Dry machining; Microstructure; Milling; MQL machining; Sustainable machining; Ti-6Al-4V alloy;
D O I
10.1504/IJSM.2020.107136
中图分类号
学科分类号
摘要
The objective of this research is to investigate the morphology and microstructure of the chips formed during milling of Ti-6Al-4V alloy using conventional flood coolant and sustainable dry and MQL machining conditions. It was found that the chips formed in dry machining suffered a higher degree of serration indicating higher chip temperature and ineffective cooling of the chips. The bi-modal structure of Ti-6Al-4V remained the same in the bulk part of the chips. However, phase transformations were seen for all three machining conditions at the shearing plane of the chips. The chips formed in dry machining had comparatively higher percentage of β-phase due to phase transformation. For the chips obtained in flood coolant machining, the transformed β-phase possibly returned to martensitic α-phase due to rapid cooling. The MQL machined chips had the least transformation of β-phase, indicating minimal changes in mechanical properties of the machined parts in sustainable MQL machining. © 2020 Inderscience Enterprises Ltd.
引用
收藏
页码:234 / 250
页数:16
相关论文
共 26 条
  • [1] Bennett E.O., Bennett D.L., Occupational airways diseases in the metal working industries, Tribology International, 18, 3, pp. 169-176, (1985)
  • [2] Chalmers R.E., Global flavor highlights NAMRC XXVII, Manufacturing Engineering, 123, 1, pp. 80-88, (1999)
  • [3] Che-Haron C.H., Jawaid A., The effect of machining on surface integrity of titanium alloy Ti-6%Al-4%V, Journal of Materials Processing Technology, 166, 2, pp. 188-4192, (2005)
  • [4] Donachie M.J., Titanium: A Technical Guide, (2000)
  • [5] Edkins K.D., Rensburg N.J.V., Laubscher R.F., Evaluating the subsurface microstructure of machined Ti-6Al-4V, Procedia CIRP, 13, pp. 270-275, (2014)
  • [6] Ezugwu E.O., Bonney J., Yamane Y., An overview of the machinability of aeroengine alloys, Journal of Materials Processing Technology, 134, 1, pp. 233-253, (2003)
  • [7] Gao C., Zhang L., Effect of cutting conditions on the serrated chip formation in high-speed cutting, Machining Science and Technology, 17, pp. 26-40, (2013)
  • [8] Ginting A., Nouari M., Surface integrity of dry machined titanium alloys, International Journal of Machine Tools and Manufacture, 49, 3-4, pp. 325-332, (2009)
  • [9] Hua J., Shivpuri R., Prediction of chip morphology and segmentation during the machining of titanium alloys, Journal of Materials Processing Technology, 150, 1-2, pp. 124-133, (2004)
  • [10] Hegab H., Kishawy H.A., Gadallah M.H., Umer U., Deiab I., On machining of Ti-6Al-4V using multi-walled carbon nanotubes-based nano-fluid under minimum quantity lubrication, The International Journal of Advanced Manufacturing Technology, (2018)