Preparation, characterization, and experimental investigation of novel composite phase change material for thermal management applications

In this paper, a novel composite phase change material (CPCM) is prepared with inorganic PCM through impregnation and dispersion method which can be used for thermal management applications. Inorganic PCMs have high latent heat and good thermal conductivity and are non-flammable, but there exist leakage (shape stability) and corrosion problems. To overcome these issues, a porous structured material is impregnated with the inorganic PCM (disodium hydrogen orthophosphate dodecahydrate). The CPCM is prepared by loading various wt% of expanded graphite and boron nitride nanoparticles with the PCM, and characterization is performed to find the thermal properties and stability. The findings from FTIR and XRD analyses validate both the chemical compatibility and crystalline nature of the samples. DSC thermographs reveal the CPCM5 sample has a latent heat value of 168.05 J/g during the heating process, an encapsulation efficiency of 78.8% and a thermal conductivity of 4.69 W/mK. The thermal stability and resistance to corrosion of the composite samples are also enhanced. The best composite PCM sample is then selected, and subsequently, the thermal performance of the heat sink is experimentally investigated. The thermal performance of rectangular cavity heat sink filled with CPCM5 is the highest for various power sources and temperatures with a maximum enhancement ratio of 6.57.