Preparation of Polyurea Elastomer with Flame Retardant, Insulation and Thermal Conductivity Properties

By using 6,6-((sulfonylbis (4,1-phenylene)) bis (azanediyl)) bis (thiophen-2-ylm- ethylene)) bis (6H-di-benzo[c,e][1,2]oxaphosphinine 6-oxide (DOPO-N) as phosphorus-nitrogen flame retardant, the polyurea (PUA) with flame retardant properties (PUA/DOPO-N) was prepared. In addition, organically modified montmorillonite (OMMT) and magnesium hydroxide (MH) were used as co-effectors respectively, and the flame retardant PUA (PUA/DOPO-N/OMMT and PUA/DOPO-N/MH) were also prepared. Thermal properties, flame retardant properties, flame retardant mechanism and mechanical properties of PUA/DOPO-N, PUA/DOPO-N/OMMT and PUA/DOPO-N/MH were investigated by thermogravimetric (TG) analysis, limiting oxygen index (LOI), UL 94, cone calorimeter test, scanning electron microscopy (SEM), and tensile test. The results show that the LOI value of PUA/20%DOPO-N, PUA/18%DOPO-N/2%OMMT and PUA/15%DOPO-N/5%MH are 27.1%, 27.7%, and 28.3%, respectively, and UL 94 V-0 rating is attained. Compared with PUA, the peak heat release rate (pk-HRR), total heat release (THR) and average effective heat combustion (av-EHC) of PUA/20%DOPO-N, PUA/18% DOPO-N/2%OMMT and PUA/15%DOPO-N/5%MH decrease significantly. SEM results indicate that the residual chars of PUA/20%DOPO-N, PUA/18%DOPO-N/2%OMMT and PUA/15% DOPO-N/5%MH are completer and more compact. The complex of DOPO-N/OMMT and DOPO-N/MH have synergistic flame retardancy. The mechanical properties of PUA can be improved by the addition of DOPO-N, DOPO-N/OMMT and DOPO-N/MH, respectively. The insulation performance test shows that the volume resistivity of PUA/20%DOPO-N is 6.25x1016 Omega.cm. Furthermore, by using modified boron nitride (MBN) as heat dissipating material, the complex of PUA/MBN was prepared, and the thermal conductivity of PUA/MBN was investigated. The thermal conductivity of PUA/8%MBN complex coating at room temperature is 0.166 W/(M<middle dot>K), which is a 163% improvement over pure PUA.